Wednesday 31 July 2019

Second Wave of Digitalization: From Plastics Machine Manufacturer to Platform Provider?

Second Wave of Digitalization


Thinking back to the last K-Show held in 2016 in Düsseldorf, Industry 4.0 and Industrial Internet of Things (IIoT) were all over the booths. This year at the K-Show we will see a lot about topics such as sustainability, circular economy, and recycling.

However, how did the Industry 4.0 story continue?

In the past three years, machine and equipment manufacturers, tool makers and plastic convertors connected their devices and started collecting data while making their products. This data allowed them to gain insights into their operations and make them more profitable. A major step stone was the introduction of Euromap 77 in 2018. This allowed data exchange between plastics converting machines e.g. injection moulding machines and manufacturing execution systems (MES). In this way, Euromap 77 enables a standardized way of connecting the entire production chain. Altogether, this first wave can be summarized under the term “efficiency innovation”. This was mainly driven to streamline internal processes and obtain cost reductions.

How does digitalization follow up?

Starting last year already, the second wave of digitalization [2] has arrived in Europe. In this second wave, investors focus on three main topics:
1. Artificial Intelligence (AI)
2. Platform based business models („platform economies“)
3. Mobility solutions

Artificial intelligence is the main game changer and impacts major traditional sectors such as banks and funds management. Adapting and changing your operations is major key to remain in business. For example, the most successful hedge funds managers, Ray Dalio with his Bridgewater Associates and Jim Simons with Renaissance Technologies have used sophisticated algorithms since the founding of their businesses. Now, the utilization of AI has enabled them to reach new levels of profitability.

Platform-based business models where profit is made by matching customers and producers belong to the most successful business models in the New Economy. There are several platform companies which are close or have already a stock valuation of 1 trillion USD. Microsoft (1.08 trillion Dollar) is the most valuable platform business followed by Amazon (961 billion Dollar), Apple (956 billion Dollar) and Alphabet (865 billion Dollar) [5].

Especially the third point “mobility solutions” is pushed by companies such as Amazon, which clearly places effort on having more vertical integration operations. For example, Amazon invested in the startup FlexPort to optimize its logistics so that the end consumer can be reached faster [3].

How is the plastics industry reacting to these three major drivers?

Plastic Industry 4.0 was and is all about making the use of things more efficient following the moto “faster, better, and cheaper.”
Apart of the efficiency steps, we see now first steps toward platform business models. For instances, the plastics machine manufacturer company, KraussMaffei, based in Munich set up his own market platform to tap into the material manufacturer pond. The platform is called “Polymore”. It represents a B2B marketplace to support sustainability in the plastics industry. It focuses mainly on compounds, recyclates and post-industrial waste, which serves plastic processors as well compounders. It will be launched at the K-Show in October later this year [1]. Although KraussMaffei is not producing resins or compounds, it can link polymer manufacturers and plastics convertors together and profit of the exchange. A similar platform is made by the company Matmatch (also Munich-based) which named its platform matmatch.com [4].

My interim conclusion

Plastics converting companies did not show exponential growth rates either, since fundamentally there was no change in their business models. Time will tell us, how the KraussMaffei approach will shake up the plastics industry. Creating a marketplace which not only offers materials, but also more and more plastics machinery, moulds and services combined with smart logistics and AI for sure hits the trend of second digitalization wave. With such platforms, companies gain access to customers and can leverage material capacities of other companies without having to own them. Market trends can be faster anticipated and customers better served. Traditional companies all along the plastics supply chain need now to re-think their business models.

Thanks for reading!

Till next time!

Best regards,
Herwig Juster

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Literature:
[1] https://www.polymore.com/en/home
[2] https://www.netzoekonom.de/2019/03/27/endspiel-um-die-digitalmaerkte/
[3] https://www.cnbc.com/2019/02/21/softbank-leads-1-billion-investment-in-logistics-start-up-flexport.html
[4] https://go.matmatch.com/materials-marketing-platform?utm_source=linkedin&utm_medium=paid+social&utm_campaign=Supp_Demo_SuppListsAll_EuropeNorthAmerica
[5] https://www.netzoekonom.de/plattform-index/

Saturday 20 July 2019

Take Me To The Moon – Celebrating 50 Years Moon Landing With High Performance Polymers




On July 20 1969, 50 years ago, Neil Armstrong and Buzz Aldrin touched ground on the moon. By Neil Armstrong: “That's one small step for (a) man, one giant leap for mankind.”
The Apollo 11 crew was well equipped with latest technology. This included two high performance polymers constituting their helmet visors: polycarbonate (PC) and polysulfone (PSU).

Why were polycarbonate and polysulfone used for the helmet visors?

Polycarbonate as protective helmet visor:

Polycarbonate can be regarded as the benchmark for all existing impact resistant plastics. It got its name from the containing carbonate groups (−O−(C=O)−O−) in its backbone. These promote temperature and high impact resistance as well as an amorphous macromolecular structure which leads to excellent optical properties. High energy is needed to tear its chains apart. For these reasons, an ultraviolet-stabilized polycarbonate visor was used for protecting the heads of astronauts against impact and micrometeoroids. The protective visor could be moved independently of the sun protection visor. Back then, the Apollo mission used the newly developed polycarbonate Lexan® from GE Plastics [1].

Polysulfone as sun protection helmet visor:

Polysulfone has a high service temperature (Tg = 190°C) in combination with reduced creep and dimensional stability. Among non-reinforced thermoplastics, polysulfone affords top high-temperature creep resistance. Another superior property of this plastic is that it retains its transparency after prolonged exposure to temperatures up to 200°C. This high temperature resistance property is to great extent imparted by the contained diphenyl sulfone groups. These characteristics made polysulfone suitable to be used as the sun protection visor (outer visor) in astronauts’ helmets [2,3], which main function was to protect the astronaut from sun exposure and high temperatures. For this, the inner surface of the polysulfone-based visor was also coated with gold for extended sun visor protection capabilities. The gold coating supported the protection against generated heat inside the helmet as well.

Thank you for reading this recap history!

Till next time!

best regards,
Herwig Juster


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Interested in my monthly blog posts – then subscribe here.
New to my Find Out About Plastics Blog – check out the start here section
Check out also my personal webpage.

Literature:
[1] https://www.hq.nasa.gov/alsj/alsj-LEVA.html
[2] https://www.space.com/26630-apollo-11-vintage-tech-innovations.html
[3] https://www.ge.com/reports/post/74545208407/ge-phone-home-ge-technology-helped-fly-humans-to/